1-Axis Welding Positioner for Heavy Fabrication | 500-20000kg Capacity, ±0.02mm Repeatability
CLASSIFICATION： Positioner
keyword: noah
- 产品描述
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- Commodity name: 1-Axis Welding Positioner for Heavy Fabrication | 500-20000kg Capacity, ±0.02mm Repeatability
- Chargeable Weight: 0
Designed for Shipbuilding, Bridge & Building Steel Structures
What is a 1-Axis Positioner?
A 1-Axis Welding Positioner is a robust rotating device that automatically tilts and flips heavy workpieces to optimal welding angles. Integrated with robotic welding systems, it enables continuous, precision welding without manual repositioning.
Core Functions:
- 360° Servo-Controlled Rotation - Precise angular control within ±0.1mm repeatability
- Synchronized Robot Operation - Can integrate with robot controllers (Fanuc, Yaskawa, KUKA or other robot brands)
- Heavy Payload Capacity - 500kg to 100,000kg+ for large structural components
Industry Pain Points & Solutions
Common Challenges in Heavy Industry Our Engineered Solutions Frequent crane-dependent flipping - Safety risks & production delays Eliminate manual handling - One-time loading for complete weld access Complex weld positions causing quality inconsistencies Optimize joint orientation - Perfect flat-position (downhand) welding Poor positioning accuracy leads to rework & scrap High-precision servo drive - Maintains ±0.1mm repeat positioning accuracy Incompatible with existing automation cells Plug-and-play integration - Standard interfaces for major robot brands 
Robust Mechanical Design
1. Heavy-Duty Construction
- L-Type/U-Type Frames - Stable support for varying fixture spans (1600-3500mm)
- Servo Motor + Precision Reducer - Smooth acceleration & high torque output (1.3-7.5kW)
- Modular Components - Quick assembly and maintenance
Recommended Visuals: Diagram 1: 1-Axis Positioner structure with labeled components. Photo 1: Positioner handling shipbuilding section with robotic welder.
2. Precision & Safety Features
- Optimized current conduction - Stable welding performance
- Absolute encoder - Accurate position recovery after power loss
- IP54 protection rating - Resists welding spatter and dust ingress
Key Advantages
- 30% Higher Productivity
Continuous welding without repositioning delays - Superior Weld Quality
99%+ first-pass weld acceptance rate - Seamless Integration
Compatible with Lincoln Electric, Fronius, and other major welding systems - Reduced Maintenance
Centralized lubrication system & modular components
Technical Specifications
Model WB1K WB1S WB1L Load Capacity 300-20000kg 250kg-30000kg 150-5000kg Repeat Accuracy ±0.02mm ±0.15mm ±0.1mm Tilting Range 360° continuous 360° continuous 360° continuous Drive System Servo motor (robot integrated) Servo motor Servo motor Typical Applications Bridge girders, Building columns Small brackets Ship sections, Heavy beams 
Selection Guide
U-frame for bridge components (wider span)
L-frame for shipbuilding (compact footprint)Industry Applications
- Shipbuilding - Hull section welding with quick flat-to-horizontal transitions
- Bridge Steel Structures - Box girder diaphragm welding eliminates overhead positions
- Building Construction - H-beam columns and connection plates
- Heavy Machinery - Large fabrications and structural components
Call-to-Action
Free Application Analysis! Our engineers provide customized 1-axis positioner recommendations based on your specific workpiece dimensions and welding requirements.
Contact our technical team today
Receive your "Heavy Industry Welding Automation Guide" with real case studies and demonstration videos.
Request a consultation | Get a quote
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