The Heavy Industry Welding Dilemma: Where Traditional Automation Falls Short

Shipbuilding, steel structure engineering, transformer manufacturing, and coal mining machinery face critical welding challenges:

· Small-Batch, High-Mix Production makes traditional automation costly with low utilization and high reprogramming overhead.

· Critical Skilled Welder Shortage continues, with younger generations reluctant to enter this demanding field.

· Limited Workspace often prevents the deployment of large, fixed robotic cells.

· Complex Welding Requirements demand versatility for various weld types and complex geometries.

The Solution: SQXC0907 Collaborative Welding Robot's Distinct Advantages

Core Welding Functions: Engineered for Heavy-Duty Applications

1. Advanced Oscillation Welding（Weaving Welding）

• Adaptive Patterns: Pre-set triangle, ladder, and sine-wave oscillation for thick plates.
• Intelligent Parameter Matching: Auto-adjusts amplitude & frequency based on groove width.
• Applications: Shipbuilding deck joints, steel structure box girders.

2. Intermittent & Fillet Wrapping Welds

• Precise Intermittent Welding: Controls weld/cool time ratio to prevent thin-plate distortion.
• Fillet Weld Expert Library: One-touch solutions for complex corner joints.
• Applications: Transformer tank sealing, mining machinery frame connections.

3. Integrated Laser Vision System

• Wire Touch Sensing: ±0.2mm accuracy, auto-compensates for part misalignment.
• Real-Time Arc Tracking: 1kHz EtherCAT bus refresh for real-time torch adjustment.
• Applications: Shipbuilding block assembly, irregular structural components.

Technical Superiority: Industrial Performance, Collaborative Safety

Case Studies: Proven Results in Heavy Industry

Shipbuilding Manufacturer

• Challenge: High-volume, positional welding in hull blocks; aging skilled workforce.
• Solution: Deployed 3x Mig welding cobots for flat and horizontal welds.
• Result: 230% faster welding, 60% reduced labor dependency, 70% shorter training time.

Steel Structure Company

• Challenge: Diverse project types, small batches, traditional automation not viable.
• Solution: Mobile collaborative welding stations with rapid program switching.
• Result: 45% lower cost for small batches, 3x better floor space utilization.

Steel structure Application

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Conclusion: The Time for Smart Welding Transformation is Now

Facing welder shortages, high-mix production, and space constraints, the SQXC0907 Collaborative Welding Robot provides a practical, powerful solution. It combines the precision of traditional robotics with the flexibility and ease-of-use of collaborative automation, truly enabling "production to adapt automation, not automation adapting production."

Ready to See It in Action? Contact me to know How Our Cobot Solves Your Specific Welding Challenges!

• Collaborative Welding Robot
• Cobot Welding System
• Robotic Arc Welding Solutions
• Automated Cobot Welding